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The Challenge:
Retrofit HPS to achieve whiter, brighter light

The Solution:
450 watt Uni-Form® pulse start metal halide systems with Opti-Wave™ ballasts

Job:
Tower Automotive, Granite City, Illinois

 

 

Tower Automotive in Granite City, Illinois, has been an industry leader in production of upper and lower body structures, chassis and suspension stampings, assemblies and modules.

When considering a retrofit, the company realized that the existing high pressure sodium (HPS) systems did not produce the quality of light it wanted. Staber Dearth, Tower Automotive’s Facilities Engineer, set out several important criteria: same footcandles and amount of energy consumed as the HPS system, a light source that better resembled natural sunlight and a fast restrike time.

The solution is Venture's Uni-Form® pulse start metal halide lamps and high performance ballasts. "Compared to the HPS lighting, the 450 watt Uni-Form pulse start lamps and Opti-Wave™ ballasts give us nearly the same light levels, lumens and power consumption," Dearth said.

At one point, half the facility was lit with HPS and the other with metal halide. The open-rated 250 watt lamps offered 22,000 initial lumens and 88 lumens per watt while the 450 watt coated lamps gave 100 lumens per watt and 45,000 lumens - nearly the equivalent of a 400 watt HPS lamp - making a dramatic difference.

 

Uni-Form® 450W Benefits/Features

• Lower first cost by using up to 50% fewer fixtures than traditional 400 watt

• Energy savings: over 50% improvement in mean lumens per watt vs. traditional 400 watt system

• Long life: 20,000+ hours

• Improved color uniformity

• Optimized lamp/ballast systems for superior performance

• Higher CRI of 65-70 over HPS lamps at 22 CRI

 

 

 
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